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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
CLUTCH
Refit
1. Clean flywheel housing cover and mating face
of flywheel housing.
2. Manoeuvrecover through gap between brake
master cylinder and engine.
3. Position cover to flywheel housing.
4. Raise engine on jack.
5. Fit and tighten bolts securing cover to flywheel
housing.
6. Lower engine on jack and align engine RH
mounting to subframe.
7. Fit bolts, washers and nuts securing engine
mounting to subframe.
8. Removejacksupportingengine.
9. Align engine lower steady bar to bracket on17. Measureclearance between throw out stop
flywheel housing and position washers.lock nut and flywheel housing cover.
10. Fit bolt and nut securing engine lower steady18. The correct clearance is 6.5 mm. If the
bar to flywheel housing bracket and tighten toclearance is incorrect, loosen lock nut and
40Nm. adjust throw out stop to obtain correct
11. Fit brake master cylinder to studs on servo, fitclearance.
nuts and tighten to 25 Nm. 19. Tighten lock nut and recheck clearance.
12. Position clutch slave cylinder mounting bracket20. Secure battery feed cable grommet to bracket
andspacertoflywheel housing. onflywheel housing.
13. Fit 3 bolts securing mounting bracket to21. Position engine harness retaining bracket to
flywheel housing, tighten bolts: flywheel housing, fit bolt and tighten to 25 Nm.
M8boltsto 37 Nm. 22. Connect Lucar to bonnet switch.
M5boltto7Nm. 23. Position earth leads to body, fit bolt and tighten
14. Fit clutch slave cylinder onto push rod.to 9 Nm.
15. Align slave cylinder to mounting bracket, fit24. Fit fresh air intake duct to inner wing.
bolts and tighten to 37 Nm. 25. Connect fresh air intake hose to duct beneath
16. Depress clutch pedal to load clutch lever andwing.
removeanyfreeplay. 26. Locate ECM mounting bracket on body, fit bolt
andtighten to 10 Nm.
27. Secure clip on main harness to ECM mounting
bracket.
28. Secure engine compartment fuse box to ECM
mounting bracket.
29. Connect engine harness lead to engine
compartmentfuse box.
30. Fit fusible link.
31. Fit cover to engine compartment fuse box.
32. Fit engine breather/oil separator. See
EMISSIONCONTROL,Repairs.
33. Fit ECM. See ENGINEMANAGEMENT
SYSTEM-MEMS,Repairs.
34. Fit bonnet. See BODY, Exterior fittings.
35. Fit starter motor. See ELECTRICAL, Repairs.
REPAIRS 5
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year of production from: 1961
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Mini Cooper workshop manual
pages 182 - 188
Mini Cooper workshop manual
page 185 / 372
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