Alfa Romeo 33 owners manual page 162

text version of content this owner's manual page from owners manual to the vehicle Alfa Romeo 33, year of production 1983 - 1995:

GEARBOX outer races and then fit them on the 6. With the help of suitable plyers 3. If previously disassembled for gearbox casing, using the same tools overhaul purposes, reassemble syn- fit the lock ring in its seat on tha used during disassembly (Tool primary shaft’s rear bearing support. chronizing units (refer to: Synchro- A.3.0296 for the rear bearing race, nizing units). and tool A.3.0296 - together with Make sure the lock ring is properly 4. Apply the prescribed engine oil tool A.3.0297 - for the front bearing lodged in its seat. to outer surface of bushings and then race). fit them on gears according to their relevant position at time of disas- 7. Keeping the primary shaft CAUTION: sembly thus restoring the original locked by means of tool A.2.0300, Take special tare during assembly fit tool A.3.0300 on same shaft’s working surface pattern. making sure that bearing races are rear end; center the shaft in the rear 5. Partially insert bevel pinion into exactly flat against casing surface. bal1 bearing. the gearbox casing and then fit all parts making up the train, while Fit primat-y shaft on rear bearing. 2. Fit the proper shim, selected in 8. Fit roller bearing on the primary slowly pushing the pinion in till advance, on the pinion shaft (refer is reaches its final position. During shaft’s front end being careful to to: Adjustments - How to determine align the hole of the bearing’s outer this operation be sure to follow the pinion height). sequence and positioning show in the race with the corresponding hale Using a press and tool A.3.0307, fit relevant figure, paying special atten- in the gearbox-differential casing. Fit the taper roller bearing inner race on securing screw into the hole in the tion to the R.G. driven gear @ gearbox-differential casing. the pinion shaft. and to the 4th speed shoulder Fit securing screw into the hole and washer 0. fully tighten it. Fit standard shim A.4.0141 @ (9.60 mm (0.378 in) thick) and the inner race of the rear taper roller Having completed primary shaft assembly, check and make sure it bearing @, making sure that it fits turns freely on the bearings, without flat against the shoulder washer. sticking. 9. Fit on primary shaft the longue for keying of the 5th speed driving gear. 10. With tool A,3.0300 fit the 5th speed gear in its seat on the primary shaft by the gearbox casing’s outer rear side. 11. Fit oil deflector in its seat on the 5th speed gear and tighten the primary shaft retaining screw, with- out fully locking it Reverse gear shaft 1. Fit reverse gear shaft, with relevant sliding gear and driving fork into its seat on gearbox casing. 2. Tighten to specified torque the screw securing the R.G. shaft to the gearbox casing. 0: Tightening torque R.C. shaft to gearbox casing retaining screw 19-24 N-m (1.9+ 2.4 kg-m 13.74 + 17.36 ft-lb) Pinion shaft gears 1 Reversegear 4 Rear taper roller 1. Coat with grease (AGIP FI 2 4th speed bearing Grease 33 FD) the outer surface of shoulder 5 Lock nut the pinion taper roller bearings 3 Standard shim 13-15 May 1983

owners manual Alfa Romeo 33

owners manual Alfa Romeo 33 - year of production: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 - Alfa Romeo 33 owners manual EN